Quality inspection
Detect surface defects, missing/excess parts, incorrect position, incorrect orientation, and assembly errors before the product moves on.
01 — CORE CAPABILITIES
One vision platform. Many production challenges.
Choose the right configuration for the quality, speed, and integration goals of each stage.
Non-contact measurement
Measure dimensions, position, angle, and geometry with repeatability confirmed by real sample sets.
Code reading & traceability
Read Barcode, QR, Data Matrix, OCR/OCV and verify production data directly on the line.
Robot guidance
Provide 2D/3D coordinates for pick-and-place, assembly, palletizing, and bin-picking.
Automatic sorting
Sort by code, color, shape, size or defined quality criteria.
Data analysis
Transform inspection images into yield dashboards, error Pareto, alerts, and reports for continuous improvement.
02 — DEPLOYMENT PROCESS
Design based on acceptance criteria, not just on demo.
All technical decisions are reduced to real data: speed, tolerance, error patterns, environment and interface points on the production line.
01
Survey & Problem Definition
Clarify the product, defects to be detected, cycle time, installation space, and current operational status.
02
Proof of concept
Experiment with real samples to finalize optics, algorithms, and appropriate evaluation thresholds.
03
System Integration
Complete camera, lights, mechanics, PLC/robot, reject mechanism, and data flow.
04
FAT / SAT & Handover
Acceptance based on agreed criteria; operational training and optimization after going live.
03 — IMPORTANT METRICS
Effectiveness needs to be measurable and traceable.
We work with your team to establish appropriate metrics before deployment, so that the system can be fairly evaluated under actual conditions.
Cycle time
Processing speed according to the operational rhythm of the production line
Minimum error size
Error threshold to be detected under confirmed conditions
False accept / reject
Balance between missing defects and falsely rejecting good products
Repeatability
Repeatability according to sample set, fixturing, and actual conditions
Data retention
Store images, results, and history according to factory policy
Integration
Connect PLC, robot, MES, and peripheral devices
04 — SOLUTIONS BY INDUSTRY
Each industry has a key control point.
From mechanical parts to PCBs and packages, we start with the actual quality risks of each stage.
AUTOMOTIVE
Automotive & Components
Verify assembly, inspect surfaces, read traceability codes, and guide robots in stages with high reliability requirements.
- Assembly verification
- Surface inspection
- Part traceability
ELECTRONICS
Electronics & Semiconductors
Inspect small components, polarity errors, missing parts, connectors, PCB/PCBA codes, and precise measurement requirements.
- PCB / PCBA inspection
- Connector & pin check
- OCR / code reading
LOGISTICS
Logistics & Smart Warehouse
Identify, read codes, measure volume, and sort packages to increase accuracy in warehouse operations.
- Parcel identification
- Dimensioning
- Sorting automation
PRECISION
Precision mechanics
Non-contact measurement and surface defect detection for CNC parts, stamping, casting, bearings, and molds.
- Geometric measurement
- Surface defect detection
- Measurement traceability
05 — ILLUSTRATIVE PROJECTS
Clearly understand the problem, configuration, and expected results.
The illustrative projects below describe typical application scopes; acceptance parameters will be established individually according to samples, production lines, and NDA agreements.
AUTOMOTIVE · PROJECT 01
Sub-assembly verification
Problem: detect missing parts, incorrect orientation, and incorrect position before the next process step.
Camera + lighting
PLC handshake
PASS / FAIL logging
ELECTRONICS · PROJECT 02
Component inspection on PCB
Problem: detect missing, misaligned, reverse polarity, or incorrect component types on high-speed circuit boards.
High-resolution optics
AI / rule-based
Image traceability
LOGISTICS · PROJECT 03
Code reading and parcel sorting
Problem: read labels, verify destinations, and control the sorting mechanism according to conveyor belt rhythm.
Barcode / OCR
Conveyor trigger
Sorting control
PRECISION · PROJECT 04
Dimension measurement & surface inspection
Problem: inspect diameter, hole position, scratches, and non-contact geometric deviations.
Telecentric lens
Calibration
Repeatability study
CONTACT US FOR CONSULTATION
